Have a great product idea but not ready for mass production yet? That’s where low volume injection moulding steps in — the perfect bridge between prototyping and full-scale manufacturing.
At LXG Injection Molding, we specialize in low volume plastic molding for startups, engineers, and established manufacturers who want to produce smaller quantities without compromising on quality or precision.
In this guide, we’ll walk you through what low volume injection moulding is, when to use it, its benefits, and how our low-cost injection molding services help you move from concept to market faster — and more affordably.
Instant pricing & DFM
Guidance from automotive molding experts
Tight tolerances, complex geometries, and multi-material capabilities
Proven expertise with 3,000+ molds delivered worldwide
What Is Low Volume Injection Moulding?
Low volume injection moulding (also spelled low volume injection molding) is the process of producing a limited quantity of molded parts — usually between 100 to 10,000 units — using production-grade materials and tooling.
Unlike rapid prototyping, this process uses real molds and manufacturing methods to produce fully functional, market-ready parts — but without the high costs of mass production.
Think of it as the “sweet spot” between prototypes and large-scale manufacturing:
Too small for high-volume runs
Too advanced for 3D printing or temporary prototypes
That’s where low volume injection moulding shines.
Who Is It For?
Low volume plastic molding is perfect for:
Startups & entrepreneurs — testing new products before investing in mass production.
R&D teams — validating design performance and function.
Medical device manufacturers — producing regulatory test samples or limited-use parts.
Automotive & aerospace companies — small-batch or custom components.
Consumer electronics brands — pilot runs or short-term promotional parts.
If your production run is too small for traditional injection molding but too large for 3D printing, low volume injection molding companies like LXG are your ideal partner.
Why Choose Low Volume Injection Moulding?
Here’s why thousands of product developers and businesses are turning to low-volume injection moulding services:
1. Lower Upfront Costs
Traditional molds can cost tens of thousands of dollars. With low-cost injection molding, we use cost-effective aluminum or hybrid steel molds, significantly reducing initial investment.
2. Faster Turnaround Time
Because tooling is simpler and cycle times are shorter, you can receive parts in as little as 1–3 weeks. This means quicker testing, faster launches, and faster revenue.
3. Design Flexibility
You can make changes to your design without wasting expensive tooling. Low volume injection moulding allows for iterative development and quick adjustments.
4. High-Quality Production Parts
Unlike temporary prototypes, you’re getting real, production-grade parts. These can be sold directly to customers or used for performance testing.
5. Perfect for Market Testing
You can manufacture small batches to gauge demand, get user feedback, and refine your design before committing to mass production.
6. Reduced Risk
Why spend on large runs when you’re not sure how the market will respond? Low-volume runs minimize financial risk while maximizing learning.
Low-Cost Injection Molding vs. Traditional Molding
| Feature | Low-Cost Injection Molding | Traditional High-Volume Molding |
|---|---|---|
| Tooling Material | Aluminum / Soft Steel | Hardened Steel |
| Setup Cost | Low | High |
| Turnaround | 1–3 weeks | 6–12 weeks |
| Production Volume | 100 – 10,000 parts | 10,000+ parts |
| Flexibility | Easy to modify | Expensive to change |
| Best For | Prototypes, bridge production, pilot runs | Long-term, large-scale manufacturing |
At LXG Injection Molding, we help clients balance cost and performance by selecting the right tooling material and manufacturing strategy for every project.
How LXG Injection Molding Delivers Low-Volume Success
At LXG Injection Molding, we combine global expertise with local flexibility. With over 18 years of experience, 3,000+ molds delivered, and clients in 40+ countries, we understand what it takes to get your parts right — the first time.
Here’s how we make your low volume injection molding project successful:
1. Design Consultation
We review your CAD files, recommend improvements for manufacturability, and choose the most efficient tooling strategy.
2. Rapid Tooling Creation
Using aluminum or hybrid steel molds, we deliver production-ready tools faster than traditional methods — without compromising accuracy.
3. Material Selection
Choose from 100+ resins, including ABS, PC, PP, Nylon, PEEK, and biocompatible materials for medical applications.
4. Sample Testing & Validation
Before large-scale runs, we provide sample batches to ensure your parts meet dimensional, functional, and cosmetic requirements.
5. Production & Quality Control
Our ISO-certified facilities use CMM, FAI, and SPC monitoring to maintain precision across every part.
6. Finishing & Assembly
Need more than molding? We offer painting, polishing, ultrasonic welding, insert installation, and cleanroom assembly.
7. Packaging & Global Delivery
We handle logistics, ensuring on-time delivery to clients across North America, Europe, and Asia.
Industries That Benefit from Low-Volume Injection Moulding
Automotive & Transportation
Functional prototypes for EVs, dashboards, and connectors.
Bridge production for new model parts.
Aerospace & Defense
Lightweight, high-performance components.
Quick-turn prototypes for testing and flight validation.
Medical & Healthcare
FDA-compliant components and device enclosures.
Low-volume production for medical trials and early commercialization.
Consumer Electronics
Housings, cases, and connectors for new gadgets.
Short-run manufacturing for product launches.
Industrial & Robotics
Durable components that withstand heavy use.
Engineering-grade materials like PEEK and Nylon.
Why Choose LXG Injection Molding for Low Volume Projects?
Experience & Expertise
We’ve been building molds and delivering high-quality plastic components for over 18 years. Our engineers know what works — and what saves you time and money.
Global Reach, Local Support
We’ve delivered over 3,000 molds to 40+ countries, combining global manufacturing power with responsive, local support.
Flexible Order Quantities
From 100 pieces to 10,000+, we scale to your needs — no minimum order quantity required.
End-to-End Service
We handle everything under one roof — design, tooling, molding, finishing, and assembly.
ISO-Certified Quality
Our ISO 9001, ISO 13485, and FDA-compliant processes ensure every part meets industry standards.
Sustainability Matters
We use recyclable resins, energy-efficient equipment, and eco-friendly production practices to help you reduce waste and carbon footprint.
Low-Volume Doesn’t Mean Low Quality
At LXG, “low volume” doesn’t mean cutting corners. We use the same high-quality materials, processes, and inspection standards as in mass production — but optimized for shorter runs.
You get:
✅ Precise dimensions
✅ Smooth finishes
✅ Reliable performance
✅ Repeatable quality
✅ Faster lead times
Our goal is to make your low-volume production as profitable, reliable, and scalable as possible.
How to Get Started with LXG Injection Molding
Send Your 3D CAD Files — Submit your design through our online quote form.
Get an Instant Quote — We’ll respond within 24 hours with cost and lead time.
Approve Design & Start Tooling — Once approved, we start building your low-cost tooling.
Receive Sample Parts — Review your prototypes before final production.
Start Production — Begin your low volume run confidently.
It’s that simple — we handle everything from rapid tooling to global delivery.
Frequently Asked Questions
Q1. What counts as low-volume production?
Usually between 100 to 10,000 parts, depending on complexity, tooling, and materials.
Q2. What materials can you mold?
We support over 100 types of resins, including ABS, PC, PP, Nylon, PEEK, and medical-grade plastics.
Q3. How long does it take?
Most projects are delivered in 2–5 weeks, depending on part design and quantity.
Q4. Is low volume molding cost-effective?
Yes — you save on tooling, setup, and waste while still getting production-quality parts.
Q5. Can you help with design optimization?
Absolutely. Our engineers provide DFM (Design for Manufacturability) feedback to improve performance and lower costs.
Partner with LXG Injection Molding Today
When you work with LXG Injection Molding, you’re not just hiring a supplier — you’re gaining a dedicated partner committed to your product’s success.
Whether you need low volume injection moulding, low-cost plastic molding, or bridge production, we’re here to help you build smarter, faster, and more efficiently.
👉 Visit lxginjectionmolding.com to request your free quote today!
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